Tel.: +86 400 686 9389
E-mail: leboom@leboom.cn
Thin Porcelain Insulated Composite Panels are factory-produced composite boards manufactured by bonding thin porcelain tiles with insulation materials using adhesives. They provide integrated thermal insulation and decorative functions and are categorized into Type I and Type II insulated decorative panels.
Product Description
Thin Porcelain Insulated Composite Panels are factory-produced composite boards manufactured by bonding thin porcelain tiles with insulation materials using adhesives. They provide integrated thermal insulation and decorative functions and are categorized into Type I and Type II insulated decorative panels.
● Eco-Friendly: Made from natural minerals fired at high temperatures, the thin ceramic insulated composite panels are free from radioactive pollution and harmful substance emissions, fully meeting environmental requirements.
● Thermal Color Stability: Excellent resistance to discoloration caused by temperature changes. As the thin porcelain tile itself is sintered at 1300°C, it remains unaffected by temperature variations, ensuring long-lasting, vibrant, and stable color.
● Scratch & Wear Resistance: The surface undergoes special treatment, providing outstanding abrasion and scratch resistance. It is not easily damaged by knives or sharp objects, maintaining its aesthetic appeal over time.
● High-End Aesthetics & Cost Efficiency: The decorative appearance can achieve an effect similar to traditional dry-hung stone cladding, meeting high-end architectural demands. Factory production ensures consistent product quality. Compared to traditional stone curtain wall systems, it significantly reduces weight, shortens construction time, lowers overall project costs, and conserves resources.
| Panel | Thickness | 5mm-7mm, ultra-thin design considering aesthetics and lightweight |
| Size | 600*900, 600mm×1200mm, customizable | |
| Hardness | Mohs hardness ≥6, strong scratch resistance | |
| Water Absorption Rate | ≤0.1%, ultra-low water absorption, moisture-proof and stain-resistant | |
| Insulation Layer | Material | Extruded polystyrene (XPS), rock wool, PU polyurethane, expanded polystyrene (EPS), vacuum insulation panel |
| Thickness | 30mm-80mm, customizable | |
| Thermal Conductivity | Varies based on insulation material, e.g., <0.022W/(m·K) (when insulation layer is vacuum insulation panel) | |
| Overall | Freeze-Thaw Resistance | No cracking or peeling after -30°C to 70°C cycle testing |
| Dirt Resistance | ≤5%, easy to clean | |
| Service Life | ≥30 years |
Core application scenarios: high-end commercial building exterior walls, subway station platform walls.
Advantages: Ceramic panels have a wide variety of colors (can simulate textures such as marble, wood grain, metal, etc.), strong decorative properties, and can enhance the high-end image of shopping malls; At the same time, the insulation layer can reduce building energy consumption, and is resistant to ultraviolet radiation and aging, maintaining a bright appearance even after long-term use.
● Traditional exterior walls require multiple processes including "insulation layer construction → plastering protection → decorative layer paving/painting". The thin ceramic insulated composite panel is a pre composite product in the factory, and only requires one step of "bonding+anchoring" installation on site.
● The construction time per square meter has been shortened from 3-5 days using traditional techniques to 1-2 hours, resulting in a reduction of over 60% in overall project duration. This is especially suitable for projects with tight schedules.
● The decorative layer is made of thin ceramic material, which is resistant to ultraviolet rays, acid and alkali, and aging. Its service life can reach 25-30 years, far exceeding traditional exterior wall coatings (8-10 years) and ceramic tiles (15-20 years).
● Composite insulation panel core material and ceramic surface layer in the factory, without on-site splicing gaps, to avoid the hidden danger of "separation of insulation layer and decorative layer"; The weight of the finished product is only 15-20kg/㎡, which is about one-third of traditional ceramic tiles, significantly reducing the load-bearing capacity and risk of wall detachment.
Excellent Energy-Saving Effect, Long-Term Energy Consumption Reduction
● The thermal conductivity of insulation core materials (such as PU, XPS) is low (λ value 0.024-0.041 W/(m · K)), and they are closely combined with the ceramic layer to reduce the thermal bridge effect. The building energy efficiency can easily reach over 65%, and some can meet the high energy-saving standard of 75%.
Long term use can reduce the energy consumption of building air conditioning and heating, helping owners save energy costs.
● The ceramic surface layer can accurately replicate various textures such as natural stone, wood grain, and solid color, with uniform color and no color difference. The visual effect is close to natural materials and does not require post dyeing or maintenance.
● Support customized sizes, colors, and textures that can adapt to different architectural styles such as modern, new Chinese, and European, meeting the diverse appearance needs of commercial, residential, and public buildings.
Low Maintenance Costs in the Later Stage
● The ceramic surface layer is waterproof and stain resistant, and can be cleaned by simply rinsing with clean water on a daily basis, without the need for renovation every 5-8 years like coatings.
● No need to worry about traditional tile hollowing and peeling repair problems, reducing labor and material costs for later maintenance, and long-term maintenance costs can be reduced by more than 70%.
● Texture customization: supports exclusive texture development (if the customer provides a stone sample, the texture can be replicated 1:1) to meet the unique design style of the project;
● Size customization: Customizable, considering the load-bearing capacity during transportation and installation;
● Function customization: For special scenarios (such as kitchen walls), antibacterial coatings can be added; For coastal areas, salt spray resistant coatings can be added.
● The customer provides design requirements (texture samples, dimensions, functional requirements) and communicates with the designer for a solution;
● Factory produces samples (cycle 5-7 working days) and sends them to customers for confirmation of texture and performance;
● After the customer confirms the sample, a customized contract will be signed and a 40% advance payment will be made;
● Batch production in the factory (cycle 15-20 working days), with quality inspection conducted for each batch;
● Logistics delivery to the project site, arranging technical personnel for installation guidance and acceptance.
